The main purposes of the heaters are to melt the polymer that remains in the barrel at cold startup, to assist in forming the initial melt, and to “trim” the barrel temperatures for specific purposes such as improving feed rate. ColumnsPublished: 8/23/2011
One of the least understood yet most important concepts is viscous dissipation, which is the shearing or stretching of the polymer between the rotating screw and stationary barrel, causing heat to develop in the material. ColumnsPublished: 7/27/2011
This type of surge happens most frequently with two-stage screws when the second stage has far more capacity than the first stage. It can also happen when a screw is limited in feeding or melting, causing a partially filled metering section. ColumnsPublished: 5/31/2011
Surging can be caused by feed restrictions, as covered in another column, and also by over-feeding or under-melting, discussed here. ColumnsPublished: 4/25/2011
Chill rolls may looks simple and shiny, but they play a critical part in cooling and polishing film and sheet and are not all the same. ColumnsPublished: 1/28/2011
The term adiabatic extrusion was very popular in the ’60s and ’70s, but has seemingly disappeared from the processing terminology of today. ColumnsPublished: 1/4/2011