Making Standard Robots More “Collaborative”
Laser scanners can slow or stop a robot temporarily when a human approaches.
One of the many themes at October’s K 2016 show in Dusseldorf was getting robots to work more closely—and safely—with humans. On the one hand, suppliers introduced new models of so-called “collaborative” robots, or “cobots,” such as the small tabletop assembly model, dubbed YuMi (pictured), from ABB Automation (U.S. office in Auburn Hills, Mich.). Fanuc Automation (Rochester Hills, Mich.), Kuka Robotics (Shelby Township, Mich.), and Universal Robots (E. Setauket, N.Y.) also showed six-axis cobots.
Meanwhile, suppliers showed how to allow technicians access to robots without shutting them down altogether. Both Sytrama, sister company of Negri Bossi (New Castle, Del.), and Staubli Robotics (U.S. office in Duncan, S.C.) demonstrated robots that use compact laser scanners to sense the presence of humans. When a technician approaches within a certain distance, the robot continues its cycle, but at a much reduced speed, which Staubli calls Safe Limited Speed (SLS). Coming even closer can cause the robot to slow further and finally stop completely (Safe Operating Stop, or SOS). It starts up again instantly when the person moves away a certain distance. Staubli’s new generation of TX2 six-axis robots (pictured) use the same principle to define a Safe Zone around the end-of-arm tooling to prevent collisions with inanimate obstacles. These models also have a sensory skin, which when touched immediately brings the robot to a halt.
Sources at both Sytrama and Staubli agree that even with the laser scanner, some sort of physical barrier is still necessary to prevent accidental encroachments from hindering robot operations, but full-height guarding may no longer be needed with this safety feature. One maker of the laser scanners is Sick AG in Germany (U.S. office in Minneapolis). It is the yellow object at the bottom of the photo with the Staubli robot.
Hot buttons at the show will be multi-component molding, in-mold labeling/decorating (IML/IMD), in-mold assembly, medical molding, liquid silicone rubber (LSR), micro-molding, and high-speed packaging.
Often overlooked as a small part of an automation system, clever end-of-arm tooling techniques and designs can improve part quality, heighten efficiency, and eliminate headaches for any molder.
There is no “one size fits all” solution in automation. When considering what it would look like in your plant, hone in on the staff, products, space, and goals that are specific to you and the automation system that you will be installing.