Third Generation of Hybrid and All-Electric Machines Come to North America
Absolute Haitian says the latest generation of the electric Zeres III and all-electric Venus III offers advances in hardware and software.
Share
Absolute Haitian (Worcester, Mass.), the exclusive sales and service partner in the U.S. and Canada for China’s Ningbo Haitian Machinery Co. Ltd., says the third generation Zeres and Venus machine lines feature a 10% decrease in dry-cycle times, increased tie bar spacing, reduced overall layout, improved process control and 4.0 connectivity.
On the software side, improvements include the Motion Plus optimized drive control and Connectivity Plus open integration platform for incorporation of robotics and automation. The third generation Zhafir models include the Venus III, Zeres III and Jenius III. The Venus III series is cleanroom ready with all-electric precision and repeatability. For large tonnage applications, the Jenius III offers precision electric injection and increased mold capacity in a space-saving two-platen configuration.
The top-selling Zeres III series provides energy saving precision of electric injection and clamp functions, but adds a hydraulic powerpack for cores, ejectors, valve gates and carriage movement. The Zeres III also offers a high-speed and a multi-shot configuration for even more application flexibility.
The Zhafir features a new electric injection unit with a single, dual and quad-spindle drive. Absolute Haitian said the challenge here was to synchronize the software and hardware for all four spindles. The resulting multi-axis control technology is based on servo torque direct drives.
Other injection unit improvements include the use of linear guides for the injection carriage; more “active” hold pressure response for better quality in small and precision parts; a standard swiveling injection unit for fast screw and barrel changes; and injection speeds up to 500 mm/sec.
On the clamp, enhancements includes greater tie bar spacing; 10% faster dry cycle times; improved mold protection; reduced platen deformation; and space reserved for robot movement above the non-operator side of the machine. There’s an option for linear guides on the clamp unit, and the overall machine layout is smaller, according to Absolute Haitian.
Software Improvements
Absolute Haitian says the new Motion Plus package provides sensor communication improvements for a new, more adaptive processing control. Connectivity Plus extends to how the user and auxiliary equipment can interface and communicate with the machine.
Connectivity Plus features communication interfaces, interoperability and device integration based on common interfaces such as Euromap 77, 82 and 83. Remote monitoring of process conditions, alarms and more is possible, while the control can be directly connected to Absolute Haitian for remote support. The programs are based on OPC Unified Architecture (OPC-UA) standards to allow seamless connection to MES systems, as well as industrial automation.
Absolute Haitian describes Motion Plus as the collection of already established and new developments for intelligent motion control. Capabilities include proprietary servo drive to motor parameterization for precise velocity/pressure control and the Versatile Automation Random Access Network (VARAN) Fieldbus.
The Zhafir family of electric injection molding machines has clamping forces ranging from 44 to 3709 tons with toggle and two-platen clamp configurations serving a range of applications from clean rooms to large, complex automotive components.
The Zeres III series provides electric injection and clamp functions, but adds a hydraulic powerpack for other movements.
Related Content
Fakuma 2023: Wittmann Battenfeld Expands All-Electric Line, Direct-Current Capabilities
Wittmann Battenfeld will introduce the new EcoPower B8X injection molding machine line and show direct current as an energy source for a concept machine that will power its own robot.
Read MoreScaling New Heights With Vertical Integration
Eden Manufacturing was founded on a vision of vertical integration, adding advanced injection molding capabilities to a base of precision moldmaking and more recently bringing Swiss-type machining capabilities in-house.
Read MoreInjection Compression Molding as Alternative to Thermoforming
Arburg will show its all-electric Allrounder 720 A press utilizing injection compression molding to create thin-wall IML cups from PP.
Read MoreCompletely Connected Molding
NPE2024: Medical, inmold labeling, core-back molding and Industry 4.0 technologies on display at Shibaura’s booth.
Read MoreRead Next
Injection Molding: High-Speed Electric Line Available in U.S., Canada
Haitian’s Zhafir Zeres F line of electric injection molding machines is now available in the U.S. and Canada via the exclusive distributor for the region, Absolute Haitian.
Read MorePenn State Behrend Installs Consigned Zeres Injection Molding Machine
The university’s plastics processing lab will use the electric 101-ton Zhafir Zeres injection molding machine in hands-on coursework as part of its B.S. in Plastics Engineering Technology.
Read MorePeople 4.0 – How to Get Buy-In from Your Staff for Industry 4.0 Systems
Implementing a production monitoring system as the foundation of a ‘smart factory’ is about integrating people with new technology as much as it is about integrating machines and computers. Here are tips from a company that has gone through the process.
Read More