Know-How

Is a Gear Pump Right for Your Single-Screw Operation

As with everything else, there are pros and cons, but more of the former. They provide processors higher rates while decreasing the temperature of the extrudate while enabling downgauging.    

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The Experience Curve and Well-Trained Process Technicians

Pairing external big picture training with internal job-specific instruction can help your process technicians meet quality expectations as well as production targets.

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Materials

The Fantasy and Reality of Raw Material Shelf Life: Part 2

For the vast majority of thermoplastics, the stability of the materials can be stated in years, not months. But there are exceptions where shelf life can be a serious issue.  

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Extrusion

Stop Shopping for a 'Jack of All Trades' Extruder

Some processors try to find “fits all” extruders to cover all processing possibilities. But you’d have to grossly overpower it to achieve this, and that’s expensive up front and will result in inefficiencies over time.  

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Avoiding Common Cosmetic Defects in Molded Parts

Identify familiar flaws and then work to eliminate them with these mold and part design tips, and process considerations.

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The Fantasy and Reality of Raw Material Shelf Life: Part 1

Is a two-year-old hygroscopic resin kept in its original packaging still useful? Let’s try to answer that question and clear up some misconceptions.

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processing tips

The Importance of Barrel Heat and Melt Temperature

Barrel temperature may impact melting in the case of very small extruders running very slowly. Otherwise, melting is mainly the result of shear heating of the polymer.

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Optimizing Barrel Temperatures for Single-Screw Extruders

If barrel temperatures are set correctly and screw design is optimized, the extruder will be operating at peak performance, providing maximum profitability. If not, bad things can happen impacting quality and profitability.  

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Imagine A World Where Polymers Were First

One reason for the disproportionate attention that plastics receive in the environmental conversation is that they are newcomers. Perhaps if we had been relying on them for thousands of years, we’d view them differently.    

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Is There a More Accurate Means to Calculate Tonnage?

Molders have long used the projected area of the parts and runner to guesstimate how much tonnage is required to mold a part without flash, but there’s a more precise methodology.  

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