Plastics Recycling Latam
Published

Molder Puts the ‘Art’ into Decorating

Processor Strategies: Plastic Parts Inc.

Custom molder took its expertise in in-mold coloring, IML, and IMD to the next level with the launch of a new division, Artistry of Plastics. The operation utilizes a proprietary technique, trade named Fabric Fusion, which merges resins with textiles to create a unique seamless product design.

Share

Plastic Parts Inc. is a 47-year-old family-owned business that runs 17 injection presses in a 44,000 ft² facility in Union Grove, Wis. The firm is a disciple of “scientific molding” and its wide range of capabilities include insert molding, overmolding, gas-assist molding and plating. The custom molder participates in a wide range of end markets, including transportation, heavy equipment, and lawn and garden.

“We have a positive attitude about doing new things,” states v.p. Jill Osiecki, part of the second-generation ownership team, along with sister Sharon Jorgenson, Plastic Parts president; brother Jeff Jorgenson, general manager; and husband Chris, manager of finance and administration. She cites one instance when Plastic Parts took in a mold that a large, well-known molder could not properly fill. After a few tooling and process modifications, Plastic Parts was not only producing the part—an engine stator for a motor manufacturer that was insert overmolded—it was making it with such precision that the OEM saw its warranty rate drop from 14% to less than 1%.

Given this willingness to venture out of its comfort zone, it’s not surprising that that Wisconsin molder would look to take its expertise in in-mold coloring, IML, and IMD to the next level with the launch of a new division, Artistry of Plastics. Named after Plastic Parts founder Arthur Jorgenson, Jr., the operation utilizes a proprietary technique, trade named Fabric Fusion, which merges resins with textiles to create a unique seamless product design. The new venture was launched to nurture a plastics decorating method the business owners saw lacking in an industry dominated by textured mold styles that were created for industrial designs with masculine appeal.

Fabric Fusion combines the style and texture of fabrics in a way that traditional printed labels cannot match and offers the versatility of using a multitude of textiles with custom decoration techniques, including embroidery stitching, laser embossing and debossing, according to Osiecki.

The venture came about when entrepreneur Kathleen Quinn, president of Dallas-based K. Quinn Designs, was looking for a way to make plastic storage cases fashionable. Her design concept—a container for personal-hygiene wipes—needed to appeal to a market that would appreciate a high-design, reusable case. The effort to make the concept a reality presented a challenging opportunity because there was nothing like it on the market.

After writing a provisional patent for a plastic case that would have a substantial feel, be easy to clutch, and have a durable decoration with feminine appeal, Quinn sought to find someone who could make it come alive. That search lead her to Plastic Parts, which Jill Osiecki had recently joined.

Led by Jeff Jorgenson, the Plastic Parts tooling department first built a single-cavity mold engineered to reliably and repeatedly accept a fabric insert for a part with a living hinge. The company then worked on selecting a resin that would work for the entire design line. They reviewed six different resins, and tested numerous colors and metallics, ultimately selecting a black polypropylene.

The resulting fabric label—fabric fused with a proprietary backing—was developed to load into a robotic end-of-arm assembly. According to Osiecki, the extreme accuracy of the adhesion process was achieved through numerous adaptations and relentless testing. The automated method was the final step in achieving the unique molded-in technique that merges resins with textiles to create a seamless product design.

These efforts reaped immediate rewards for K. Quinn Designs. Quinn’s products can now be found in more than 70 Buy Buy Baby stores nationwide. Quinn and Osiecki already are collaborating on ideas to expand the product line with slimmer, sleeker cases. 

Create custom Smartflow assemblies on-line, 24/7.
New 2024 Twin Screw Report
Vacuum conveying powders to extruders compounding
Maguire Ultra
structural foam molding chemical foaming agents
Konica Minolta
Blending Revolution
Advantage temperature control units
Konica Minolta CM-36dG
Insert molding automation

Related Content

Laser Marking Has a Bright Future in Plastics

Fast, programmable, environmentally clean laser marking has established a niche in basic marking of dates and product codes, but it is capable of much more. The market has barely touched the repertoire of decorative effects available with today's wider range of laser-markable resins, pigmentation technology, and laser equipment.

Read More
Post-processing

Get to Know Lasers And Their Roles in Plastics

Plastics processing is one of the fastest growing application areas for laser technology.

Read More
SPONSORED

Quantifying the Appearance of Plastics

Gloss, reflection haze, and transmission haze are three of the most prevalent effects on the appearance of plastics. With the help of multifunctional tools like gloss meters and spectrophotometers manufacturers can measure these visual affects to ensure the integrity of a products appearance from start to end. 

Read More

In-Mold Labeling: Electrostatics Are the Way to Go

Applying a static charge to hold the label in the injection mold eliminates the need for vacuum ports that addsignificantly to the cost of making and maintaining the tool.

Read More

Read Next

sustainability

Lead the Conversation, Change the Conversation

Coverage of single-use plastics can be both misleading and demoralizing. Here are 10 tips for changing the perception of the plastics industry at your company and in your community.

Read More
Extrusion

Understanding Melting in Single-Screw Extruders

You can better visualize the melting process by “flipping” the observation point so that the barrel appears to be turning clockwise around a stationary screw.

Read More
Shuttle Mold System