processing tips

processing tips

A Processor’s Most Important Job, Part 2: Crystallinity

Process conditions help determine the difference between the maximum degree of crystallinity that can be achieved in a polymer and the degree that is present in a molded part.

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Air-Ring Upgrade Pumps Up the Output

Film processor Dallas Plastics boosts throughput by as much as 40% by retrofitting a new air ring—without the need for IBC.

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Why Drying Polyolefins Might Be Right for Your Process

From a technical standpoint, drying non-hygroscopic materials such as polyethylene and polypropylene may not be necessary. However, doing so may be advantageous to your process. Here are details.

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Determining Vent Depths in Injection Molding

Experiments reveal the relationship between vent depths and part thickness, allowing molders and moldmakers to more precisely determine vent dimensions.

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business

A Processor’s Most Important Job, Part 1: Molecular Weight

Many processors don’t realize that preserving material characteristics is crucial to product success and failure. The focus here is on molecular weight.

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Compounding

What You Can Learn From Pharma Compounders

Twin-screw extrusion has been a standard in plastics compounding for decades but has only recently been embraced by the pharmaceutical industry. Here’s what plastics compounders might learn from the ‘newbies’ to help make a better, more consistent product.

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Extrusion: How Hopper Crammers Can Help Feeding

A crammer can assist the flow of certain polymers into the extruder. But the design is not universal and very material dependent. Here’s what you need to know.

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Injection Molding: New Mold Trial—Will It Run 24/7?

Use this nine-step process to make sure you’ll be making good parts after a successful trial. But even then, be prepared for some hiccups.

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best practices

Materials: Cycle Time—Science vs. Rules of Thumb, Part 6

This installment—on elastomers—completes a series, whose theme is to bring more science to the discipline of molding. The overall message: Ask a lot of questions whenever someone posits this or that ‘rule of thumb’ about processing.

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processing tips

Extrusion: The Challenges of Extruding Highly Filled Polymers

These materials require screw changes and modifications in upstream and downstream equipment and operating procedures.

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