First PC/ABS Production from Post-Consumer Recycled Plastic Underway

MBA Polymers looks to be first in producing post-consumer PC/ABS pellets from shredded WEEE.

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My colleagues alerted me last week to the news that what appears to be the world’s first production of post-consumer PC/ABS pellets from shredded waste electrical and electronics equipment (WEEE) is now underway. I took one look and saw it was durable goods recycling and technology company MBA Polymers and company founder Mike Biddle immediately came to mind as twice I’ve been fortunate to hear him speak within the last three years at SPE’s Global Plastics Environmental Conference (GPEC).

 

Biddle launched MBA Polymers in 1994 in Richmond, Calif. with a vision of being the first company to automate plastics recycling from very complex waste containing materials such as metals, glass, and various plastics, and on a large scale. He and his team of chemical, mechanical, electrical and mining engineers developed a separation process—for which there is a mix of different patents--of an energy-efficient, cost-effective way of extracting plastics from complex waste streams. MBA’s proprietary processes are said to use less than 20% of the energy needed to product standard virgin resins. The company is now recognized as the world’s leading multi-national pioneer in recovering plastics from complex waste streams like computers, electronic appliances, automobiles, and household wastes.

 

In mid-2013, the company closed its pilot-scale facility in Richmond and moved its R&D and headquarters to its 126,000-sq.ft. facility in Workshop, England. At the 2014 GPEC event I attended, Biddle said the move was made because Europe does more recycling and offers more R&D opportunities, at least in the near term. While the U.K. plant is reportedly the world’s largest and most advanced facility for recovering plastics and rubber from automotive shredder residue, MBA’s plants in Austria and China have been focused on WEEE since 2006.

 

It is MBA’s Kematen, Austria facility that just began to produce post-consumer PC/ABS from WEEE, for which excellent mechanical properties are claimed, with production expected to steadily build up through the year. It will be distributed under the tradename EvoSource. and aimed at automotive, electrical and consumer electronics applications. In electronics, for example, designers will be able to specify EvoSource PC/ABS to increase the use of post-consumer recycled plastics in order to achieve the higher ratings required by the Electronic Product Environmental Assessment tool (EPEAT).

 

Said MBA Polymers CEO Richard McCombs, “The decision to develop PC/ABS products reflects our determination to meet the growing demand from customers for post-consumer recycled plastic as well as extending our commitment to sustainable growth. Every 1% increase in the usage of our waste benefits our return on investment enormously. MBA is unique in being able to extract the degree of value that we are achieving today from WEEE.”

 

As for Mike Biddle, he remains a non-executive director of MBA Polymers. Last year, he started up San Francisco Bay area Material Solutions, an organization that aims to help other “clean-tech entrepreneurs” shorten their path to developing their businesses. The company also consults with a wide variety of companies, organizations and communities around the world to capture material benefits from putting “circular economy” principles to work—including turning waste into resources and designing more favored new products with sustainable supply chains.

 

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