Extrusion Know How

Understanding Screw Temperature in Single-Screw Extruders
Extrusion

Understanding Screw Temperature in Single-Screw Extruders

Screw temperature is almost never known because it's complex to get. Here, however, obtaining it provides extrusion process details, such as how the solid bed is pushed downstream and cooling the screw with increasing screw speeds.

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Remembering Bruce Maddock: A Pioneer in Single-Screw Extrusion Technology

The work this researcher conducted in single-screw extrusion decades ago is still being applied today.    

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Sheet Extrusion

Back to Basics: Tandem Foam Sheet Extrusion

This complex process requires precise equipment and process expertise to produce high-quality sheet. Here’s what you need to know to get started.  

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Extrusion

Building a Screw-Cooling System

Screws have been cored for cooling since the early 1960s. In many processes, however, screw cooling is not utilized. Here’s an optimal design for a screw-cooling system.  

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Extrusion

Add Screw Cooling for More Process Control, Output in PC Extrusion

Adding screw cooling to a polycarbonate production line provides another level of process control and might just boost rate increase to boot.  

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Extrusion

Worn Feed Casings Can Reduce Your Output

While barrels typically last for the service life of three screws, when the feed casing wears it can wreak havoc on production rates.  

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Let's Take a Deeper Dive on Compression Ratio for Single-Screw Extruders

Two real-world processes illustrate the importance of compression ratio.  

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EXTRUSION: Melting 101

Learn the basics on how polymer melts in a single screw. Barrel temperature plays less of a role than you might think.

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polyolefins

How Compression Ratio Impacts Extruder Performance

Let’s investigate how compression ratio affects performance of an extruder processing LLDPE.  

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Use a Process Assessment to Determine the Benefits of Screw-Design Modification

This type of analysis will provide the converter with a clear picture of whether changes to the screw could provide economic gains through increased rate, yield, and quality.   

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Extrusion

How To Identify Resin Degradation in Single-Screw Extruders

Degradation can occur in many single-screw extrusion operations, and typically occurs due to minor design flaws in the screw. Here is how to track it down.  

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Compounding

Optimizing Melt-Fed Single-Screw Extruders on Compounding Lines

The main problem with melt-fed extruders that are starve-fed is setting the depth of the metering channel. In this scenario, we describe how this problem was solved.  

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Sheet Extrusion

What You Need to Know About Roll-Cooling Design

Cooling rolls might not look like high-tech machines, but the fact is there is a surprising amount of technology involved in their design, manufacture and use. Here’s what you need to know.    

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What You Need to Know About Melt-Temperature Measurement in Single-Screw Extruders

Measuring the discharge temperature is not so simple, especially when using thermocouples positioned in the transfer line just upstream of the die.

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