processing tips

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Shredding Thin Film: How to Do It Right

While many processors recoil at this task, a little know-how in shredding equipment, processing, and maintenance should add the necessary confidence.


ICYMI: March Roundup

Still catching up post-PTXPO? Whether you attended the show or not, there were bound to be some must-read articles that may have slipped past you. Catch up on what you missed.

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ICYMI: January Roundup

In case you missed it, here’s a short recap of the articles that our readers are taking note of. 

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Plastics Technology Year in Review: Your Favorite Reads of 2024

A year-end review of the top stories showcasing industry trends, advancements and expert insights. Revisit the articles that captured the attention of the plastics community.

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Medical Tubing: Use Simulation to Troubleshoot, Optimize Processing & Dies

Extrusion simulations can be useful in anticipating issues and running “what-if” scenarios to size extruders and design dies for extrusion projects. It should be used at early stages of any project to avoid trial and error and remaking tooling.  

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The Importance of Barrel Heat and Melt Temperature

Barrel temperature may impact melting in the case of very small extruders running very slowly. Otherwise, melting is mainly the result of shear heating of the polymer.

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Ultrasonic Welding: Tips, Techniques, and Troubleshooting

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

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Bringing Order to the Chaotic Debate of Turbulent Flow in Injection Molding

Is turbulent flow required for all cooling channels to optimize the cooling process in injection molding? It depends. Author reviews the Reynolds number, advanced cooling technologies, simulation’s potential role and more.


Five Quick Steps Toward Better Blending

Rising costs of resins and additives, along with higher demands for quality and use of regrind, place a premium on proficient blending. Here are some steps to get you there.

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Got Streaks or Black Specs? Here’s How to Find and Fix Them

Determining the source of streaking or contamination in your molded parts is a critical step in perfecting your purging procedures ultimately saving you time and money.

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Know Your Options in Injection Machine Nozzles

Improvements in nozzle design in recent years overcome some of the limitations of previous filter, mixing, and shut-off nozzles.

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Bozzelli’s Guide To Specifying a Dryer

Here's a list of 17 things to do when looking for new drying equipment.

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The Effects of Time on Polymers

Last month we briefly discussed the influence of temperature on the mechanical properties of polymers and reviewed some of the structural considerations that govern these effects.

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The Effects of Stress on Polymers

Previously we have discussed the effects of temperature and time on the long-term behavior of polymers. Now let's take a look at stress.

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Sizing Your Granulator To Optimize Scrap Reuse

What makes good regrind, and why is it important? Ideal regrind should be as close to pelletized material as possible, meaning regrind that is uniform and homogeneous, with minimal dust, fines and longs. Learn how to find the right granulator for your scrap.


A Guide to Ultrasonic Welding Controls

Ultrasonic welding today is a sophisticated process that offers numerous features for precise control. Choosing from among all these options can be daunting; but this guide will help you make sense of your control features so you can approach your next welding project with the confidence of getting good results.

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How to Optimize Pack & Hold Times for Hot-Runner & Valve-Gated Molds

Applying a scientific method to what is typically a trial-and-error process. Part 2 of 2.

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The Importance of Melt & Mold Temperature

Molders should realize how significantly process conditions can influence the final properties of the part.

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Hot Runners: A View from the Bottom Up

Addressing hot-runner benefits, improvements, and everyday issues from the perspective of decades of experience with probably every brand on the market. Part 1 of 2.

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How to Set Barrel Zone Temps in Injection Molding

Start by picking a target melt temperature, and double-check data sheets for the resin supplier’s recommendations. Now for the rest...

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The Strain Rate Effect

The rate of loading for a plastic material is a key component of how we perceive its performance. 

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ICYMI: May Roundup

May was a busy month, especially with the buzz coming out of the Extrusion Conference. Here’s a quick look at the top articles from May you might have missed. 

Sarah Barnett
Senior Digital Content Manager, Plastics Technology, MoldMaking Technology

Why (and What) You Need to Dry

Other than polyolefins, almost every other polymer exhibits some level of polarity and therefore can absorb a certain amount of moisture from the atmosphere. Here’s a look at some of these materials, and what needs to be done to dry them.

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Understanding Intensification Ratio

A first step in taking the “art” out of molding.

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Tunnel Gates for Mold Designers, Part 1

Of all the gate types, tunnel gates are the most misunderstood. Here’s what you need to know to choose the best design for your application.

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The Effects of Temperature

The polymers we work with follow the same principles as the body: the hotter the environment becomes, the less performance we can expect.

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Improve Quality & Productivity With Advanced Screw Design

Most molders are still running with screw designs that haven’t changed much in 30 years. But they don’t need to.  

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Solve Four Common Problems in PET Stretch-Blow Molding

Here’s a quick guide to fixing four nettlesome problems in processing PET bottles.

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