Global Film Processor Sets Sights on U.S. Growth

With six plants in four continents, Flex Films’ strategy is to offer highly customized, ‘holistic’ solutions in BOPET, BOPP, and specialized films and coatings.

The global film manufacturing arm of Uflex Ltd., India’s largest multinational flexible packaging company, Flex Films has set up shop in North America with an eye toward expansion. With the opening of a greenfield plant in Elizabethtown, Ken. In 2013, the firm has state-of-the-art film manufacturing facilities in Asia, Europe, North America and Africa with cumulative production capacity in excess of 337,000 metric tons/yr.

Flex Films has been selling in the U.S. since the mid-1990s, first out of Charlotte, then Houston. It’s 180,000 ft² plant in Kentucky houses an 8.7-meter line producing biaxially oriented PET (BOPET), as well as systems for metallizing and coating. The facility can room for four more lines, says Anantshree Chaturverdi, Flex Films’ vice chairman and CEO. Uflex was founded in 1984 by Chaturverdi’s dad, who he said is considered “the father of the flexible packaging industry in India.”

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Globally, Flex Films has production capacity not only for BOPET, but for BOPP and cast PP, in addition to metallized and coated films, and a line of specialty films. Its primary markets are food and pharmaceutical packaging, and films for solar and construction applications. It has a line that apply a thin and highly transparent coating of aluminum oxide on films that gives the materials extremely high moisture and gas barrier properties rivaling those of aluminium foils and metalized films. Flex Films says it’s the only truly high-barrier flexible packaging material available that is transparent and allows the packaged product to be clearly visible.

The opening of the Kentucky plant is illustrative of Flex Film’s strategy to be offer customized solutions. States Chaturvedi, “You can’t innovate in one part of the world and believe that the solution will apply globally. Our approach to working with customers is to be close—even local—and holistic.”

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