While there’s lots of data that influences screw design, processors usually don’t have access to it. So instead, try calculating drag flow to see if your screw is working properly.
Flow characteristics of different polymers vary considerably. So while adjustment features are available, for the most part dies must be designed for an individual polymer.
A crammer can assist the flow of certain polymers into the extruder. But the design is not universal and very material dependent. Here’s what you need to know.
Density affects the mass flow rate, and energy transfer is based on mass, not volume. As a result, polymer density enters into practically every calculation in a screw design.
Supports that allow the barrel to expand and contract easily will prevent alignment issues. Examine them periodically for proper operation, particularly if you’re experiencing excessive wear.