Have You Considered the Sustainability Benefits of Liquid Color?
Whatever the color of your product, make it “greener” with liquid color. That was the message of a talk in a session on Green Molding as part of the PT Tech Days interactive webinar series on Oct. 22. This message was presented by Paul Maguire, CEO and president of Riverside Global, a leading supplier of liquid colors and additives.
Add up the energy savings in manufacturing liquid colorant, in transporting it to your plant, and in dispersing it in your process—plus zero waste to landfill after use—and the sustainability benefits could be substantial.
Maguire said liquid colors reduce coloring costs by as much as 50%, provide more uniform dispersion, and enhance flow and throughput rates or cycle times. But liquid-color users see “green” in other ways, too, he stated. Here are the major advantages he cited on the environmental side of the ledger:
• Use less pigment: Liquid color reportedly produces fully developed color with less pigment (often 30% less) than in pellet masterbatches. The reason is easier and better dispersion with the liquid carrier, which serves as a processing aid. What’s more, liquid colorant precoats the pellets in the feed section, starting the dispersion process even before the plastic melts, unlike the case with pellet concentrates. In addition, the enhanced accuracy of gravimetric metering of liquid color—a feature of dispensing systems produced by Riverdale’s sister company, Maguire Products—saves 10% in colorant versus volumetric metering, according to Maguire. The end result: less color ends up in the recycle stream (or solid-waste stream if not recycled), and less additional pigment is required to overcolor the reground scrap.
“Cut your color costs in half while increasing your sustainability.”
• Use less energy: Use of the liquid colorant vehicle enhances melt flow, reducing screw torque, and potentially allowing for a lower melt temperature. That, in turn, can mean shorter cooling times and lower load on chiller systems. The end result is up to 16% lower total energy consumption in molding and extrusion, according to Maguire said. That’s in addition to 90% lower energy consumption by Riverdale Global in dispersing the pigment in the liquid carrier, as compared with producing a solid pellet concentrate. And, because an equivalent amount of liquid color weighs 75% less than pellet masterbatch, that means less freight expense and energy to transport the product to customers. (Liquid colors also occupy 80% less warehouse space than pellets.)
• Send less waste to landfill: Riverdale Global’s “Return for Refill” program enables processors to send empty containers back to one of Riverdale Global’s local satellite plants for refill at no cost except shipping. Any colorant left in the drum will be returned to the customer after refilling, so none is lost.
• Make less waste in processing: Maguire said that liquids cut typical color-change times in half, which translates into half as much purge waste. In fact, some users don’t purge between colors, but simply start the next liquid color to push out the previous one. This reportedly can be a major advantage for blow molders with large accumulator heads, which are accustomed to long color-change times with conventional concentrates. Maguire also noted that reduced colorant waste stems from Riverdale’s sealed “pump-in-drum” system, which means customers never need to open the drum and risk having to clean up messy spills of highly concentrated colorant.
• Use more renewable resources: Most of Riverdale Global’s products use renewable plant-based carrier systems, rather than petroleum-based chemicals.
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