best practices

The Effects of Stress on Polymers

Previously we have discussed the effects of temperature and time on the long-term behavior of polymers. Now let's take a look at stress.

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How Backpressure Optimization Affects Melt Preparation

Backpressure is often the least understood of the settings in an injection molding process, even though it can play a significant role in the final quality of the part. Let’s start with understanding what backpressure is and then learn how to optimize it for a given mold.

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Compounding

What to Know About Your Materials When Choosing a Feeder

Feeder performance is crucial to operating extrusion and compounding lines. And consistent, reliable feeding depends in large part on selecting a feeder compatible with the materials and additives you intend to process. Follow these tips to analyze your feeder requirements.

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Multiscrew

How to Configure Your Twin-Screw Barrel Layout

In twin-screw compounding, most engineers recognize the benefits of being able to configure screw elements. Here’s what you need to know about sequencing barrel sections.  

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Molds & Tooling

The Impact of Hydraulics on Tool Design -- Part 1 of 2

Get a better understanding of their use, proper sizing, and how the tool design and setup in the machine can impact failures in manufacturing.

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monitoring

Use Cavity Pressure Measurement to Simplify GMP-Compliant Medical Molding

Cavity-pressure monitoring describes precisely what’s taking place inside the mold, providing a transparent view of the conditions under which a part is created and ensuring  conformance with GMP and ISO 13485 in medical injection molding.

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How Important is Minimizing Residence Time in Injection Molding?

Does a focus on the concept of “minimum residence time” distract attention from areas of injection molding that have more of a direct impact on melt quality?

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best practices

Troubleshooting Leaky Temperature-Control Units

Learn the causes, symptoms and remedies for TCU leaks to keep these vital contributors to plastics processing up and running longer and more efficiently.

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Compounding

The Path to Pellet Perfection

In underwater pelletizing, numerous variables in the equipment, process and material affect pellet shape, consistency and quality factors such as fines. Defining the “perfect” pellet depends on the conditions of end use, and achieving that ideal requires understanding  of the causes of imperfections.

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best practices

How to Select the Right Tool Steel for Mold Cavities

With cavity steel or alloy selection there are many variables that can dictate the best option.

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