Extrusion Know How
Why Barrel Temperatures Have a Small Effect on Melt Temperature
Extruders are not like ovens. Tweaking barrel-temperature profiles will not influence melt temperature all that much. Here’s why.
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Simple Scale-Up Calculations for Melting
You can avoid complicated melting equations when designing or evaluating a screw by using simpler methods that can save time and provide good results.
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Unraveling the Complexity of Single-Screw Scale-Up
Variables such as shear rates, melting rate, residence time and conductive heating are all influenced in the scale-up.
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Telltale Signs of Screw Wear
Determining the cause of wear is the first step in eliminating it.
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Extrusion: Head Pressure and Output Stability
Use drag- and pressure-flow equations to analyze fluctuating output.
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Extrusion: A Simple Way to Evaluate Your Screw Performance, Part 2
A hand-held calculator and some basic equations can help determine whether your screw is up to snuff.
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Extrusion: A Simple Way to Evaluate Extruder Screws
While there’s lots of data that influences screw design, processors usually don’t have access to it. So instead, try calculating drag flow to see if your screw is working properly.
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Extrusion: Barrier Screws: Metering Section or Not?
A barrier screw without a metering section can reduce output and increase melt temperature.
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Extrusion: Why There Are No Truly Universal Dies
Flow characteristics of different polymers vary considerably. So while adjustment features are available, for the most part dies must be designed for an individual polymer.
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Cast vs. Integral: Which Feed Section Is Best for You?
Here are seven factors extrusion processors should weigh to help them decide between cast feed section versus an integral extrusion feed section.
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