Know-How

Is There a More Accurate Means to Calculate Tonnage?

Molders have long used the projected area of the parts and runner to guesstimate how much tonnage is required to mold a part without flash, but there’s a more precise methodology.  

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best practices

Where and How to Vent Injection Molds: Part 3

Questioning several “rules of thumb” about venting injection molds.

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Know-How

Configuring the Twin Screw Extruder: Part 4

For many compounding operations, material is fed to the extruder at the feed throat. This is the case when feeding a single polymer or a blend of polymers mixed with solid additives. Some ingredients, however, present a challenge in feeding. Here’s how to solve to them.  

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Back to Basics on Mold Venting (Part 2: Shape, Dimensions, Details)

Here’s how to get the most out of your stationary mold vents.

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Extrusion

Single vs. Twin-Screw Extruders: Why Mixing is Different

There have been many attempts to provide twin-screw-like mixing in singles, but except at very limited outputs none have been adequate. The odds of future success are long due to the inherent differences in the equipment types.

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Molds & Tooling

Back to Basics on Mold Venting (Part 1)

Here’s what you need to know to improve the quality of your parts and to protect your molds.

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Tooling

How to Design Three-Plate Molds: Part 2

There are many things to consider, and paying attention to the details can help avoid machine downtime and higher maintenance costs, and keep the customer happy.

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What's the Allowable Moisture Content in Nylons? It Depends: Part 2

Operating within guidelines from material suppliers can produce levels of polymer degradation. Get around it with better control over either the temperature of the melt or the barrel residence time.    

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Tooling Know-How

How to Design Three-Plate Molds, Part 1

There are many things to consider, and paying attention to the details can help avoid machine downtime and higher maintenance costs, and keep the customer happy.  

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best practices

Using Data to Pinpoint Cosmetic Defect Causes in Injection Molded Parts

Taking a step back and identifying the root cause of a cosmetic flaw can help molders focus on what corrective actions need to be taken.

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